
For general enquiries please don't hesitate to get in touch.
8.30am – 5.00pm Monday to Friday
Rack Group
Unit 3, Shawfield Road
Carlton Industrial Estate,
Barnsley,
South Yorkshire
S71 3HS
Talk to us about racking repairs:
Our friendly UK-based team have years of experience in the material handling industry and can answer any query you may have. Complete the form below and a member of our team will be in touch soon!
Racking Repairs and Maintenance – What to Include in Your Enquiry
When you contact us for racking repairs, the more detail you provide, the faster we can respond with an accurate and cost-effective repair solution. Warehouse racking damage can take many forms, and each one needs a different approach to keep your facility safe, compliant, and operational. Below we explain the common types of damage, the repair services we offer, and what information helps us process your enquiry quickly.
Common Types of Racking Damage
Racking systems are under constant pressure from forklifts, pallet trucks, and daily warehouse operations. Even a small knock can create serious risks if not repaired quickly. The most common types of racking damage we repair include:
- Upright Damage: Dents, bends, or twists in uprights caused by forklift impact or pallet loading. Even minor damage weakens the structural integrity of the whole system.
- Bracing Damage: Bent or broken bracing reduces the stability of frames and increases the chance of collapse.
- Beam Damage: Deflection, twisting, or cracks in beams make them unsafe for carrying the intended load.
- Base Plate or Fixing Issues: Struck or loosened base plates compromise the system at floor level and need urgent repair.
- Connector Damage: Dislodged or broken beam end connectors leave beams insecure and dangerous.
- Rust and Corrosion: Particularly in chilled or damp environments, corrosion weakens components and leads to long-term structural risks.
- Weight Load Notices Missing or Damaged: Without clear load notices, staff may overload bays and increase the risk of failure.
If your racking looks like any of the above, include that detail in your enquiry form. You can select the type of damage, number of bays affected, and upload photos to help us understand the issue.
Racking Repair Services We Provide
Rack Group specialises in fast, compliant racking repairs that minimise downtime and extend the life of your system. With over 40 years of experience, our services cover:
- Urgent Repairs: For high-risk or red-category damage, our engineers respond quickly to keep your warehouse safe.
- Planned Repairs and Maintenance: For amber or lower-risk issues, we schedule repairs at a convenient time to reduce disruption.
- Repairs from Inspection Reports: If you already have a racking inspection report, we can quote repairs directly from it, regardless of the provider.
- Preventative Maintenance Plans: Tailored contracts that keep your racking safe, reduce costs over time, and lower the chance of emergency repairs.
All repairs are carried out by SEMA-trained engineers using OEM parts to ensure compliance with HSE guidance (HSG76), PUWER regulations, and EN 15635 standards.
What to Include in Your Enquiry
To help us provide a fast and accurate repair quote, please include as much of the following information as possible in the form:
- The type of damage (uprights, bracing, beams, base plates, connectors, corrosion, or other).
- The extent of the damage (single upright, multiple bays, or whole sections).
- The number of bays or beam levels affected.
- The type of racking system (pallet racking, drive-in, cantilever, push-back, carton storage, or shelving).
- The environment your racking is in (ambient, chilled, freezer, external, or controlled).
- Any site induction requirements for visiting engineers.
If you already have an inspection report, please attach it with your enquiry. Reports provide detailed information about the condition of your racking, allowing us to give you a faster and more accurate quote. We accept reports from any provider.
If you do not have an inspection report, photos of the damage are often enough for us to issue a same-day quote. Please upload clear images showing the affected sections, including close-ups of the damage and wider shots of the bay or aisle.
Why Detail Matters
Providing detailed information in your enquiry helps us identify whether your damage is categorised as red, amber, or green risk under SEMA guidelines. Red risk usually requires urgent action, amber requires planned repair within a set timeframe, and green should be monitored but is generally safe until the next inspection. The more detail you give us, the faster we can prioritise the right response.
Keeping Your Warehouse Safe and Compliant
Racking repairs are not only about fixing damage. They are about keeping your warehouse compliant with UK Health and Safety regulations, protecting your staff, preventing costly downtime, and extending the lifespan of your storage systems.
By completing the form with as much information as possible, you help us deliver the right repair solution at the right time. Whether it is a single damaged upright or a full section of bays, our team is here to support every step of the process.