Enquire About Warehouse Storage Design / Installation

For general enquiries please don't hesitate to get in touch.

8.30am – 5.00pm Monday to Friday

Rack Group
Unit 3, Shawfield Road
Carlton Industrial Estate,
Barnsley,
South Yorkshire
S71 3HS

+44 (0)1226 784488
info@therackgroup.com

Request a Quote for Warehouse Storage
Design / Installation:

Our friendly UK-based team have years of experience in warehouse storage solutions and racking systems. Whether you need to add capacity, improve efficiency, or create a completely new storage setup, we can answer any query you may have. Complete the form below with as much detail as possible, and a member of our team will be in touch soon with a quote tailored to your warehouse.

PALLET SAFETY GATES

FEATURES: Safely load and unload pallets from mezzanine floors. Multiple options to suit requirements.

IDEAL FOR: Mezzanine floors, new installations or retro-fitting to existing structures.

MEZZANINE FLOORS

FEATURES: Increase available storage area without expanding warehouse floor space.

IDEAL FOR: Additional racking or shelving, office spaces and meeting rooms, canteens.

SHELVING SYSTEMS

FEATURES: Multiple options available, flexible and adaptable storage for all types of use.

IDEAL FOR: Stand alone shelving, high-rise installations, multi-tier systems, manual or automated picking.

MULTI-TIER RACKING

FEATURES: Pallet racking structure with multiple levels and walkways. Can be installed from the floor or on mezzanine structures.

IDEAL FOR: Multi-functional, manual storage, cartons, boxes, garment storage.

LONGSPAN RACKING

FEATURES: Versatile and adaptable storage for warehouse and office environments. System accessible from both sides.

IDEAL FOR: Small and large items, industrial storage, archive storage, commercial stores.

CANTILEVER RACKING

FEATURES: Versatile storage for long, heavy goods. All levels accessible by forklifts, Light, medium, or heavy duty.

IDEAL FOR: Horizontal storage of long items such metal bars, pipes, tubes, or timber.

PUSH BACK RACKING

FEATURES: Single aisle loading for compact and efficient storage. LIFO (Last In, First Out) system goods are pushed back by the next one.

IDEAL FOR: Loading and unloading from the same side, non-perishable goods.

PALLET FLOW / LIVE RACKING

FEATURES: Inclined roller beds enable pallets to move along to the end of the level. FIFO (First In, First Out) for efficient loading / unloading.

IDEAL FOR: Stock with best-before dates, food, medical, or cosmetic products.

DRIVE-IN RACKING

FEATURES: Compact, high density storage that reduces forklift operations and maximises space and height.

IDEAL FOR: Large quantities of identical goods, goods with low rotation, non-perishable items, LIFO (Last In, First Out) operations.

MOBILE RACKING

FEATURES: Dynamic and high-density storage. Direct access to any stored pallet.

IDEAL FOR: Warehouses that need to optimise space, cold or freezer storage, and those with low turnover goods.

DOUBLE DEEP RACKING

FEATURES: High storage density for reduced number of aisles. Adjustable and efficient storage for LIFO (Last In, First Out) use.

IDEAL FOR: Warehouses with non-perishable, duplicate stock items.

SHUTTLE RACKING

FEATURES: Compact, high-density storage. Optimum use of space with semi-automated FIFO (First In, First Out) or LIFO (Last In, First Out) options.

IDEAL FOR: Warehouses with high turnover of stock, high volumes of pallets, seasonal merchandise, cold and freezer storage, perishable and non-perishable stock.

NARROW AISLE RACKING

FEATURES: High density system for efficient storage. Flexible and compact, special handling equipment is required.

IDEAL FOR: Warehouses with reduced floor space, those needing quick access to loads, or items in high rotation.

WIDE AISLE RACKING

FEATURES: Unrestricted access to pallets at all times. Versatile and long lasting.

IDEAL FOR: Warehouses storing pallets, containers, or individual boxes.

ADJUSTABLE PALLET RACKING (APR)

FEATURES: Efficient and robust systems for heavy loads. Palletised items accessible by forklift trucks.

IDEAL FOR: Warehouses storing pallets, containers, or individual boxes.

Rust and corrosion can seriously weaken racking

Key things to know:

Rust and corrosion weakens racking components, compromising the safety
All steel will eventually corrode over time
Racking typically rusts when exposed to moisture for long periods
Paint or rubber coatings can help slow down corrosion, but can also mask issues as well as requiring maintenance

REPAIR: Monitor cases of rust and corrosion, replacing all components that pose a safety risk.

PREVENT: Store components inside and away from moisture. Choose racking made from galvanised or stainless steel to slow down any corrosion.

Anti-Collapse Mesh prevents accidents from falling objects

Key things to know:

Single-sided runs of racking should have mesh installed to prevent items being pushed or falling off the other side
Mesh is especially important if the run of racking is next to pedestrian routes
Anti-Collapse Mesh can be installed on existing racking

REPAIR: Request anti-collapse mesh to be installed on any existing racking systems that require a barrier between operatives and stored items.

PREVENT: Add anti-collapse mesh to racking when installed to ensure the racking is safe before use.

Missing bolts and locking pins can result in dislodged components

Key things to know:

FEM recommends all racks are fixed to the floor with at least 1 bolt per base plate
Beam safety locks, or locking pins, provide resistance against accidental beam dislodgement
There should be 2 safety locks per beam
Dislodged beams result in unstable pallet loads and an increased risk of falling from height
Each racking type has a compatible locking pin, do not use nuts and bolts to secure beams to uprights

REPAIR: Order replacement bolts and safety locks. Replace any damaged beams that have become dislodged and require repair.

PREVENT: Regular inspections should include checking for any missing bolts / locks, as well as any dislodgement of beams. Hold stock of safety locks to replace any missing components.

Beam end connectors are prone to knocks and tears

Key things to know:

Beam end connectors should show no signs of cracking
If there are any signs of deflections, unload the beam and seek advice from your racking supplier
Attempting repairs by untrained staff can compromise the load capacity of the beam and safety of the entire rack

REPAIR: Damaged beam end connectors often result in a replacement of the entire beam to preserve the safety of the racking system.

PREVENT: Regular inspections of the system, professional repairs, and skilled operators can all help reduce the risk of beam end connector damage.

Base plates are essential components for the safety of racking

Key things to know:

All racking should be fixed to the floor using 1 or more bolts per base plate
Unsecured racking is more vulnerable to collapse from impact
Damage to base plates can often cause damage to the floor

REPAIR: Damaged base plates should be repaired or replaced as soon as they pose a safety risk.

PREVENT: Ensure all base plates are secured to an unbroken floor with at least 1 bolt. Protect MHE from hitting uprights and base plates with racking protection guards.

Beams can be hit when loading pallets and MHE turning in aisles

Key things to know:

Damage most frequently occurs on the first level
Unstable beams result in unsecure pallet loads, creating a safety issue
Beams have a deflection tolerance when loaded that should disappear when unloaded
Deflections showing when unloaded should be within the safe limit for that beam

REPAIR: Replace damaged beams above a category green risk to ensure your racking is safe and operational.

PREVENT: Ensure the correct beam is being used for your storage needs and regular training is given to operators to reduce the number of beam impacts.

All racking is required to have a Safe Working Load Sign

Key things to know:

The safe working load limit of the rack needs to be displayed clearly for colleagues to see
The signs should be mechanically fitted in a conspicuous location 2m from the floor
They should be made from corrosion-resistant material
Every sign should include: the suppliers name, safe working loads, height to first beam, and beam pitch

REPAIR: Replace damaged Weight Load Signs or order replacement signs if your storage system has been altered since installation. Need help calculating your safe weight load? We can help.

PREVENT: Ensure all aisles of racking have Weight Load Signs to avoid beams becoming overloaded and unsafe.

Bracing and frames can be hit by moving pallets or MHE.

Key things to know:

Bracing can become torn or bent, compromising the load capacity of the racking
Damage can reduce the capacity of the frames to withstand accidental frontal impact
Deflections should be no more than 10mm in either direction before needing repair
Deflections under 10mm should still be monitored and reassessed at the next inspection

REPAIR: Replace or repair damaged bracing as soon as is required of the SEMA code of practice.

PREVENT: Although sometimes unavoidable, protecting racking frames with impact protection barriers can help reduce how close MHE can get to the racking. Training operators on careful and accurate placement of pallets can also help prevent damage.

Racking front and rear uprights are often impacted by MHE.

Key things to know:

Bends or twists can compromise the load capacity of the whole racking system
Deflections forwards or backwards should be no more than 3mm before needing repair
Deflections sideways should be no more than 5mm before needing repair
Repairing uprights by welding replacement sections compromises the safety of the system

REPAIR: It's advised that damaged racking uprights are replaced rather than repaired to ensure safety compliance.

PREVENT: Most damage occurs within the first 600mm of the upright. Protect racking uprights from being damaged in the first place. Protection guards deflect and absorb impact before it can cause damage to the upright.

Categorised as requiring surveillance only.

Does not require a reduction in the rack carrying capacity or immediate repair
Considered safe and serviceable
Should be clearly identified for specific re-examination at future inspections
Exceeding this level should be considered a risk to the racking system

Categorised as hazardous damage requiring action as soon as possible.

Area where damage is significant to warrant redial work, but doesn't require immediate offloading
Once load is removed from a damaged component, it should not be reloaded until repairs have been carried out
Isolate the rack following offloading to prevent use until repair work is carried out
Repair work should be carried out within 4 weeks, otherwise the damage is re-categorised as red risk and immediate action is required

Categorised as very serious damage requiring immediate action.

Situations where a critical level of damage is identified
The racking should be immediately offloaded
The racking should be isolated from future use until repair work is carried out
Repair work usually involves replacement of the damaged component

We’re Agile

We’re quick on our feet and we’re extremely fast to respond to change.
We are adaptive and versatile, always staying one step ahead.
We make things happen and we lead the way.

We’re Always Improving

Every day we strive to be at our best.
We like to challenge the status quo and set new benchmarks.
We never stand still; always updating, always adding value, always improving the performance of the products we manufacture and the solutions we deliver.

We Own The Result

We have a passion for the project that takes us beyond just ‘doing a good job’.
We have a pride and energy that shows in the delivery of our work.
We are responsible for our deliverables and we take ownership for our work.
We see everything through from start to finish and we always make it happen.

We’re Subject Matter Experts

We know our market and our industry.
As individuals, we’re experts in our own roles and within our professional fields.
We’re always sharing our knowledge, educating our audience and leading.
We strive to be the ‘best in class’ in our fields of expertise.
We consult and work with our customers to guide them with confidence, assurance and expertise.

Decommissions

We can dismantle and remove all unwanted racking equipment from customer sites.

Materials are removed from site with limited disruption to customer operations.

We inspect all materials, disposing of anything that is beyond repair in an environmentally friendly way.

Alterations

An on-site assessment of existing racking layout is carried out.

A new layout proposal is supplied with CAD drawings.

Layouts are designed to utilise the space available as efficiently as possible.

New Installations

We offer an initial on-site survey to assess whether the site can safely accommodate the proposed new storage systems.

A full CAD drawing is supplied alongside an installation brief for approval.

A quote is submitted upon design approval with a schedule of works.

Enquire About Warehouse Storage Design / Installation

Request a Quote for Warehouse Storage Design / Installation:

Request a Quote for Warehouse Storage
Design / Installation: