How best to manage UK and Euro pallets in one warehouse

As the demands of the modern supply chain evolve, many businesses face the challenge of accommodating different pallet types due to their regional or international operations. Managing UK and Euro pallets together requires careful planning, efficient space utilization, and proper handling procedures.Ā 

In this article, we will guide you through the process of efficiently handling both UK and Euro pallets, ensuring seamless warehouse operations and improved productivity. So, whether you’re a warehouse manager or a logistics professional seeking practical solutions for managing diverse pallet types, this post is for you. Let’s dive in and explore the strategies and techniques that will help you effectively manage UK and Euro pallets in a single warehouse.Ā 

Understanding UK and Euro Pallets

To effectively manage UK and Euro pallets in one warehouse, it’s crucial to have a solid understanding of the characteristics and dimensions of each pallet type. Let’s take a closer look at UK and Euro pallets, their specifications, and the key differences between them.Ā 

Explanation of UK Pallets and Their Dimensions

UK pallets, also known as “Standard 1200” or “CHEP” pallets, are widely used in the United Kingdom and other parts of the world. These pallets have dimensions of 1200mm x 1000mm, making them slightly larger than Euro pallets.Ā Ā 

Overview of Euro Pallets and Their Standard Size

Euro pallets, also known as “EUR” pallets, are commonly used throughout Europe. These pallets adhere to the European Pallet Association (EPAL) standards and have dimensions of 1200mm x 800mm. Euro pallets are known for their sturdy construction and standardized dimensions, facilitating compatibility across different European countries.Ā 

Key Differences Between the Two Types

While both UK and Euro pallets serve the same fundamental purpose of safely transporting goods, there are significant differences to consider when managing them together in one warehouse.Ā 

  • Dimensions: UK pallets are larger, measuring 1200mm x 1000mm, compared to the 1200mm x 800mm dimensions of Euro pallets. This variation affects how you plan your storage space and configure your racks to accommodate both pallet types efficiently.Ā 
  • Load Capacity: UK pallets generally have a higher load capacity compared to Euro pallets due to their larger size, but itā€™s imperative you check the type of pallet build as this directly impacts load capacity. It’s also crucial to consider weight restrictions and ensure your storage systems can handle the load capacity of both pallet types.Ā 
  • Compatibility: Euro pallets are more prevalent in Europe, while UK pallets are commonly used in the UK and other regions. When managing both pallet types, it’s essential to ensure compatibility with handling equipment, such as forklifts, pallet jacks, and conveyors.Ā 

Evaluating Warehouse Space and Layout

To successfully manage UK and Euro pallets in one warehouse, it’s essential to evaluate your available space and optimize the layout to accommodate both pallet types efficiently. Let’s explore some key strategies for evaluating and maximizing your warehouse space.Ā 

Assessing Available Warehouse Space for Pallet Storage

Begin by assessing your warehouse space to determine how much area you have available for pallet storage. Consider factors such as the total floor space, ceiling height, and any existing storage systems or infrastructure.Ā 

Evaluate the space in terms of both square footage and cubic footage. Remember, effective space utilization involves utilizing the vertical space as well. This evaluation will provide a baseline understanding of your warehouse’s capacity to handle both UK and Euro pallets.Ā 

Optimising Racking and Shelving Systems for Dual Pallet Types

Choosing the right racking system is crucial for efficient pallet storage. Consider the following options to accommodate both UK and Euro pallets:Ā 

  • Adjustable Pallet Racking: Invest in adjustable pallet racking systems that allow for flexible configurations. Adjustable beam levels can be modified to accommodate the dimensions of UK and Euro pallets effectively.Ā 
  • Double-Deep Racking: Double-deep racking systems provide higher density storage by allowing pallets to be stored two-deep. This configuration can be advantageous for accommodating larger quantities of both UK and Euro pallets.Ā 
  • Push-Back Racking: Push-back racking systems enable deep-lane storage and offer high-density storage solutions. These systems use carts or rails to store pallets in a Last-In, First-Out (LIFO) manner. By adjusting the lane widths, you can accommodate both UK and Euro pallets efficiently.Ā 
  • Single size racking: Euro pallets typically can be stored in 1100mm or 700mm deep pallet racking frames. UK standard pallets can be used in 900mm or 1100mm deep pallet racking frames. If you are storing a mixture of Euro and UK standard pallets, an 1100mm deep frame can accommodate both Euro and UK Standard four-way pallets. It is not advisable to stack UK and Euro pallets together.Ā 
  • 50/50 racking: Racking can be installed to support both types of pallets. This can be achieved by installing different widths of racking for each size of pallet.Ā 

Considering Vertical Storage Solutions for Efficient Space Utilization

Maximize your warehouse’s vertical space by considering the following vertical storage solutions:Ā 

  • Mezzanine Floors: Install mezzanine floors to create additional storage levels above the main floor. These elevated platforms provide valuable space for storing UK and Euro pallets without compromising the existing floor area.Ā 
  • Stackable Containers: Utilize stackable containers that can be nested when empty to save space. These containers allow you to maximize vertical storage and efficiently manage both types of pallets.Ā 

Implementing Proper Pallet Storage Practices

Proper pallet storage practices are essential for maintaining an organized warehouse and ensuring efficient handling of both UK and Euro pallets. In this section, we will explore some best practices to consider when storing and managing pallets in your warehouse.Ā 

Segregating UK and Euro Pallets in Designated Storage Areas

To avoid confusion and streamline operations, it’s crucial to segregate UK and Euro pallets in designated storage areas. Clearly mark and label each area to indicate the pallet type it accommodates. This segregation helps prevent pallet mix-ups and allows for easier identification and retrieval when needed.Ā 

Assigning specific zones for each pallet type enables efficient inventory management and minimizes the risk of pallet compatibility issues during order fulfilment.Ā 

Establishing Clear Labelling and Signage Systems for Easy Identification

Implement a robust labelling and signage system to ensure easy identification of both UK and Euro pallets. Use standardized labels that clearly indicate the pallet type, product details, and any specific handling instructions.Ā 

Consider using color-coded labels or signage to further distinguish between UK and Euro pallets. This visual cue helps warehouse staff quickly identify and locate the required pallets, improving efficiency and minimizing errors.Ā 

Implementing FIFO (First-In, First-Out) and LIFO (Last-In, First-Out) Practices

To maintain inventory freshness and prevent product spoilage, it’s essential to implement FIFO (First-In, First-Out) and LIFO (Last-In, First-Out) practices.Ā 

For perishable goods or products with expiration dates, FIFO ensures that older stock is used first, minimizing waste. LIFO, on the other hand, may be more suitable for non-perishable items or products with a longer shelf life.Ā 

By adhering to these practices, you can optimize your warehouse operations and maintain inventory accuracy for both UK and Euro pallets.Ā 

Streamlining Pallet Handling and Transportation

Efficient pallet handling and transportation are essential for maintaining smooth warehouse operations when managing both UK and Euro pallets. In this section, we will explore strategies to streamline the movement of pallets within your warehouse.Ā 

Standardizing Handling Equipment for Both Pallet Types

To ensure seamless pallet handling, it’s important to standardize the handling equipment used for both UK and Euro pallets. This includes forklifts, pallet jacks, and other material handling equipment.Ā 

Investing in versatile equipment that can accommodate both pallet types eliminates the need for separate equipment and reduces complexity in your warehouse operations. Make sure your handling equipment is properly adjusted to safely handle the dimensions and weight capacities of both UK and Euro pallets.Ā 

Utilizing Pallet Conversion Solutions

Pallet conversion solutions offer a practical approach to handle both UK and Euro pallets in a single warehouse. These solutions involve using pallet converters or adaptors to modify the dimensions of the pallets temporarily.Ā 

By employing pallet converters, you can effectively convert UK pallets to Euro size or vice versa when necessary. This flexibility allows for easier handling and transportation of both pallet types within your warehouse and during distribution processes.Ā 

Implementing Efficient Pallet Transportation Processes

Smooth pallet transportation is essential for maintaining a streamlined workflow. Consider the following strategies to enhance pallet transportation efficiency:Ā 

  • Route Optimization: Plan and optimize the routes for pallet movement within your warehouse. Minimize unnecessary travel distances and eliminate bottlenecks to ensure swift and efficient transportation.Ā 
  • Dock Management: Implement effective dock management practices to streamline the loading and unloading of both UK and Euro pallets. Clearly define procedures and provide adequate resources to facilitate seamless pallet transfers.Ā 
  • Collaborative Partnerships: Establish strong relationships with transportation providers who specialize in handling both UK and Euro pallets. Ensure they have the necessary equipment and expertise to handle the specific requirements of each pallet type during distribution.Ā 

Maximizing Efficiency with UK and Euro Pallet Management

Effectively managing both UK and Euro pallets in one warehouse can significantly enhance space utilization, operational efficiency, and overall productivity. By following the strategies outlined in this article, warehouse managers can optimize their pallet storage, streamline handling and transportation, and create a well-organized and efficient warehouse environment.Ā 

Throughout this article, we discussed the importance of evaluating warehouse space, optimizing racking systems, implementing proper storage practices, and streamlining pallet handling and transportation.Ā Ā 

Additionally, considering vertical storage solutions and exploring pallet conversion options further enhance your ability to maximize space and handle different pallet types effectively.Ā Ā 

By implementing these best practices and leveraging the expertise of warehouse design professionals, you can transform your warehouse into a well-optimized space that accommodates both UK and Euro pallets with ease.

Expert Warehouse Racking Specialists

At the Rack Group, we specialise in warehouse racking design and storage optimisation services. Our team of experts can assist you in maximizing the efficiency of your warehouse, offering customised solutions tailored to your specific needs.Ā 

Start maximising your warehouse space and efficiency and contact us today, and experience the benefits of effectively managing UK and Euro pallets in one warehouse.Ā 

Rack Group Announces Lagerinnredning as New Distributor in Norway for Rack ArmourĀ®

Rack Armour DistributorSheffield, UK ā€“ 07 11 2023 ā€“ Rack Group, a leading provider of warehouse safety solutions, is thrilled to announce the expansion of its international distribution network through a new partnership with Lagerinnredning AS, a prominent Norwegian company specialising in warehouse optimisation and equipment.

This strategic alliance marks a significant milestone for Rack Group as it extends its reach into the Norwegian market, offering its state-of-the-art racking impact protection solutions to a broader audience. Lagerinnredning’s commitment to quality and customer service aligns with Rack Group’s mission to deliver unparalleled safety products to the warehousing and logistics industry.

“We are delighted to welcome Lagerinnredning into our family of distributors,” said Stuart Ovington, Managing Director of Rack Group. “Their deep understanding of the Norwegian market and dedication to delivering high-quality solutions make them the perfect partner to represent our Rack ArmourĀ® solutions. We are confident that this partnership will ensure Norwegian businesses have access to the best safety products to protect their staff and infrastructure.”

Tim Solsvik, Managing Director of Lagerinnredning AS, also expressed his enthusiasm for the partnership, stating, “It is with great pleasure that we join forces with Rack Group. Their innovative Rack ArmourĀ® complement our existing products and services perfectly, and we are excited to bring such a reputable brand to our customers in Norway. We believe that the combination of Rack Group’s expertise in warehouse safety solutions and our local market knowledge will result in a highly beneficial relationship for both parties and, most importantly, for our customers.”

Sushil Kumar, Regional Sales Manager of Rack Group said ā€œWe are very excited to work with Tim, and support Lagerinnredning AS with their ambitious growth plans, within the Norwegian marketā€

The collaboration is to start immediately, with Lagerinnredning AS ready to distribute Rack ArmourĀ®. The partnership is expected to improve the availability of premium safety solutions for Norwegian businesses and contribute to safer work environments across the region.

For more information about Rack Group and their Rack ArmourĀ® solutions, please visit www.therackgroup.com or www.lagerinnredning.no.

About Rack Group

Rack Group specializes in providing high-quality, durable safety solutions for the warehousing industry. With a focus on innovation and customer service, Rack Group has established itself as a leader in the field of warehouse safety, offering a wide range of products designed to protect both personnel and infrastructure including racking protection, bumper barriers and safety gates.

About Rack ArmourĀ®

Made from ballistics grade plastic, the Rack ArmourĀ® outer shell is shaped to divert impact energy around the rack leg instead of through it. Any remaining impact energy is absorbed by the interior foam until it is diffused. This twin action protection uniquely helps to maintain the structural integrity of the racking system.

Fitted in seconds and last for years, Rack ArmourĀ® requires no maintenance, and is rust and fade resistant. It is also fully recyclable and suitable for use in food production facilities.

For more information in becoming an international partner, please contact Sushil Kumar via email sushil@therackgroup.com or telephone +44 7708 326150

About Lagerinnredning AS

Lagerinnredning AS is a Norwegian company with a strong focus on warehouse optimization and equipment supply. Renowned for their expertise in creating efficient and safe storage environments, they offer a comprehensive range of products and services tailored to meet the unique needs of their customers.

What to Look for in a Warehouse Racking Inspector

A racking inspection is crucial to maintain a safe and efficient workspace, but it is something that can be easily overlooked. Without regular inspections, warehouse racking can pose serious safety hazards, leading to injury and inventory damage. That’s why inspection consultations are crucial for any business that usesĀ warehouse racking.

The Rack Group has written this piece to discuss what makes an effective racking inspection, why it matters, regulations, and how it can benefit your business. So, whether you’re looking to undertake your own inspections or want to understand how to choose a third-party inspection service, keep reading for our expert insights.

Pallet Racking Training Rack Group

Understanding SEMA and why it matters for warehouse inspections

For warehouse racking inspections one organisation stands out as a recognized authority on safety and quality: the Storage Equipment Manufacturers’ Association, or SEMA.

SEMA is a UK-based trade organization that represents manufacturers and suppliers of storage equipment, including racking and shelving systems.

So why does SEMA matter when it comes to inspections? For one, SEMA-approved inspectors have access to the latest industry knowledge and adhere to strict safety standards, ensuring that their inspections are thorough, accurate, and effective. In the eyes of HSE it makes them the ‘Technically Competentā€ person who might be a trained specialist within an organisation, a specialist from a racking supplier, or an independent qualified rack inspector.

If you’re looking for an effective racking inspection, we highly recommend choosing a SEMA-approved inspector, to have confidence in the safety and quality of your warehouse racking.

The importance of HSE guidelines for warehouse inspections

Another crucial factor when choosing a racking inspector is adherence to HSE (Health and Safety Executive) guidelines for warehouse safety and inspections. HSE is the UK government agency responsible for promoting and enforcing workplace safety, including warehouse operations.

Following HSE guidelines for racking inspections can have numerous benefits for businesses. For one, it helps businesses maintain compliance with government regulations, avoiding potential fines and penalties as well as injury and fatalities!

Following HSE guidelines helps with record-keeping and documentation, which can be crucial in the event of an accident or liability claim.

When choosing a racking inspector, it’s important to ensure that they are accredited and follow HSE guidelines for safety and inspections. Familiarising yourself with these guidelines can also help you identify potential safety hazards and ensure that your warehouse is as safe as possible.

What to expect from a racking inspection and inspector

Inspections are designed to help prolong the lifespan of your racking systems by identifying any signs of wear and tear or damage that could compromise safety or performance. Addressing these issues early, it can help you avoid costly repairs or replacements down the line.

In addition to the cost savings associated with identifying potential risks early, inspections can also help you reduce liability and claims. By ensuring that your racking systems are safe and compliant with the latest health and safety legislation, you can protect your business from costly claims and legal fees.

An inspection process begins with a visual inspection of your storage systems, during which the inspector will look for any signs of damage, wear, and tear if it meets with the original manufactures design and build standards, or other issues that could compromise safety. They will also check that your systems are in compliance with the latest health and safety legislation, including HSE regulations.

Once completed the inspector should provide you with a detailed report outlining any issues identified and recommendations for how to address them using the SEMA/PUWER/EN15635 Red, Amber, and Green classifications. Sometimes this report can be overwhelming or confusing, which is why a good inspector will take the time to walk you through any identified situations in the report. The inspector should want to ensure that you have all the information you need to make informed decisions about how to address any issues and ensure the safety and compliance of your storage systems.

According to SEMA, after an annual racking inspection, a warehouse racking inspector should provide the following:

Detailed report:Ā The inspector should provide a detailed report outlining the findings of the inspection. The report should include a description of any damage or defects found in the racking system, as well as recommendations for repairs or replacements.

Risk assessment:Ā The inspector should provide a risk assessment that evaluates the safety of the racking system. The risk assessment should identify any potential hazards or risks associated with the racking system and recommend measures to mitigate those risks.

  • SEMA’s RAG classifications are used to assess the severity of damage or defects found during a racking inspection. Here’s a breakdown of the classifications and their corresponding Priority rated actions:
  • RED RISK – Areas where a high level of damage is identified of over twice the SEMA limits. This warrants immediate offloading and isolation of the affected area until repair work is carried out
  • AMBER RISK – Areas where the damage identified is greater than the SEMA limits. This warrants remedial work to be carried out. However, the damage is not sufficiently severe to warrant the immediate offloading of the area. No additional loads shall be placed in the affected area and, once the pallet positions in this area are emptied, they should not be refilled until the repairs are carried out. If repairs are not carried out within 4 weeks, an Amber risk item automatically becomes a Red risk item
  • GREEN RISK – Areas where damage is present, however, the level of damage is within the SEMA limits and should be recorded for further consideration at the next inspection

By using the RAG classifications and corresponding Priority rated actions, it aims to help you and racking inspectors prioritize and address any safety issues identified during an annual racking inspection. This ensures that any urgent risks are addressed immediately and that less urgent issues are addressed in a timely manner, reducing the risk of accidents and maintaining a safe working environment.

A good inspection company should go beyond just the inspection process and identifying issues, to provide support throughout the inspection process and beyond. Any inspectorā€™s goal is to help you create a safer and more efficient warehouse environment that can help you reduce or eliminate repetitive damage, claims, and liability.

How to choose a racking inspection provider

Now that we’ve discussed the importance of racking inspections and what makes an effective inspector, how do you go about choosing a racking inspection provider? Here are some key factors to consider:

  1. Experience: Look for an inspector or provider with a proven track record of conducting effective and thorough inspections. Ask about their experience working with businesses similar to yours and ask for references if necessary.
  2. Qualifications: In addition to experience, look for a provider with relevant qualifications and certifications. For example, inspectors who are members of SEMA (Storage Equipment Manufacturers’ Association) are held to high standards of safety and quality.
  3. Reputation: Do some research on potential providers to see what their reputation is like in the industry. Look for reviews and testimonials from previous clients and ask for references if necessary.
  4. Cost: Of course, cost is an important factor to consider as well. However, don’t make cost your only consideration when choosing a provider. Remember that investing in a quality inspection can save you money in the long run by reducing the risk of accidents and associated costs.

When choosing a racking inspection provider, it’s important to take the time to research potential options carefully. Don’t be afraid to ask questions and seek out references to ensure that you’re making an informed decision based on your needs and budget. By choosing a qualified and safety-conscious provider, you can protect your employees, inventory, and bottom line.

When should I have racking inspected?

The frequency of pallet racking inspections required depends on a variety of factors that are particular to your site but, typically, the first inspection should be carried out within 6 months of the installation becoming operational and at least annually from then on.

PUWER is a set of regulations that apply to work equipment, including racking systems used in warehouses. The regulations require that all work equipment, including racking systems, has not deteriorated through use.

Under PUWER, warehouse racking systems must be inspected at regular intervals to ensure they remain safe for use. The frequency of inspections will depend on a number of factors, including the type of racking system, number of pallet movements, age of the system, previous damage recorded, type of system even new FLT operators and the level of risk associated with the racking system.

Finding an inspection partner with industry experience and commitment to cost savings!

At Rack Group, our inspectors donā€™t just identify issues but work with our clients to help address and stop issues from reoccurring.

We’re proud to draw on our 40 years of experience in the racking industry and to provide top-quality inspection services that help our clients save money and reduce risk. We’ve seen it all when it comes to racking systems, and our experience enables us to identify potential risks and issues before they become costly problems.

Our experienced qualified inspectors will walk you around any identified situations in the report, to spend the time to assist you with the information you need to ensure your storage systems are safe and compliant with the latest health and safety legislation. A large part of what we do is guidance on how and why issues occur, the action required to rectify them, and more importantly the actions needed to stop them from reoccurring. This further helps reduce risk and prolong the lifespan of your rackingā€¦ultimately saving you money!

On completion of our electronic inspection from our PUWER and SEMA accredited team you will have a clear and concise digital next day report, highlighting;

  • Priority-rated actions to SEMAā€™s Red, Amber, and Green classifications
  • Recommendations that will prolong the life of your storage equipment
  • Guidance to improve workforce safety such as housekeeping

Our services go that extra mile to provide a comprehensive, friendly, and tailored service which has seen us become the pallet racking inspection company of choice, for many recognisable names within the UK and Ireland.

Our commitment to cost savings and risk reduction is just one of the many reasons why businesses trust us to provide top-quality inspection services. If you’re interested in learning more about how we can help you save money and reduce risk, please don’t hesitate to contact us to schedule an inspection. The Rack Group looks forward to working with you.

If you have any questions about our services or products,Ā please contact The Rack GroupĀ over the phone at +44 (0)1226 784488 or email via info@therackgroup.com.Ā 

How to choose warehouse racking

This article is provided courtesy of Dexion

No warehouse can operate at optimum capacity or efficiency if the internal space isnā€™t configured with the right industrial racking to suit the products being stored.

You can have the best pallet racking equipment in the world, but if it doesnā€™t complement your operation, then efficiency will be compromised. Getting it right is key to successful logistics.

Here, we look at some of the many different types of pallet racking and explain when and how they are best deployed.

What is warehouse pallet racking?

Broadly, warehouse pallet racking comprises a system of metal uprights and cross beams that are used to support the goods being stored.

The type of racking and the way they are configured can be adapted to meet the needs of the warehouse, whether the goods being stored need fast turnaround or longer-term storage; whether they are hand-picked in small amounts or by the pallet-load; or whether the set-up is manually operated or uses robotic automation. They all, however, aim to optimise the space available.

Dexion Pallet Racking Rack Group

Standard wide aisle pallet racking

Standard wide aisle pallet racking provides your warehousing teams with unrestricted access to all your pallets at all times. The system delivers versatility and assembly as single- or double-depth racks.

Here, the pallets are accessed for picking and replenishing by forklifts, which will have direct and immediate access from the aisle to all the pallet-loads being stored.

Dexion Standard Wide Aisle Pallet Racking Rack Group

Narrow aisle pallet racking

Narrow aisle pallet racking is ideal for a warehouse where the storage floor space is limited, as it offers high density storage while at the same time allowing for quick order-picking and fast accessibility to every pallet.

Varying shelving heights and depths, together with height-adjustable supporting beams assure maximum flexibility. Narrow aisle pallet racking can represent a space saving of up to 40%. The associated handling equipment is often highly automated to ensure speedy picking, straight from the pallet.

Dexion Narrow Aisle Pallet Racking

Double deep pallet racking

Double deep pallet racking offers a similar benefit to compact pallet racking, and is a common storage solution. Here, however, there is no direct access to pallets stored at the back. Specially equipped forklifts are needed to access the second pallets, stored to the rear.

Dexion Double Deep Pallet Racking Rack Group

Mobile pallet racking

Mobile pallet racking ā€“ or MOVO ā€“ is a dynamic solution where the racking moves on rails. The racking can be manually or automatically moved along the rails to open and close aisles, depending where access is needed at any one time. MOVO provides a high density storage solution, taking up to 50% less space than conventional pallet racking.

Dexion Mobile Pallet Racking Rack Group

Drive-in pallet racking

Where large quantities of identical goods are being stored, with a low rotation, drive-in pallet racking (or LIFO ā€“ last in, first out) is an ideal solution.
Only one aisle, for forklift, is needed, and the last pallet in is the first one to be removed.

Drive-in pallet racking reduces aisle loading and unloading times, yet allows greater access compared to block-stacking.

Dexion Drive In Pallet Racking Rack Group

Drive-through pallet racking

Drive through pallet racking needs aisle access from either side of the racking. Using the FIFO (first in, first out) methodology, stock is replenished from one side, and removed from the other.

FIFO is suited to high rotation stock, but the space saving is less that with drive-in racking.

Dexion Drive Through Pallet Racking Rack Group

Pallet flow racking

Pallet flow racking is also known as live pallet racking. Pallets travel smoothly on rollers. While the front pallet is removed on the front side of the rack, the rear pallet is held back. Pallet movement is always safe and smooth thanks to automatic braking, along with a combined load guide and end stop unit.

The two main types of live pallet racking are the gravity FIFO live storage system and the push-back LIFO system.

Gravity FIFO live pallet racking system

Here, the loading area is at the opposite end to the picking area, with the pallets travelling along a system of rollers that form a slightly inclined rail. FIFO pallet racking is ideal for products needing perfect stock rotation.

Push-back LIFO racking

Here, there is just one loading and unloading area at the front of the structure, and the pallets are stored by pushing the previous ones towards the back of the racking.

Dexion Pallet Flow Racking Rack Group

Crane racking

Crane racking is a fully automated storage system, ideal for storing pallets and large items.

Designed to work within very narrow aisles and at a height of more than 30 metres, crane racking is an efficient, optimised storage solution.

Guided by a management software system, the crane travels along the aisles of the warehouse, where it enters, positions and extracts the goods.

For multi-deep configurations, crane racking is equipped with a shuttle which retrieves the pallet and delivers it directly to the front, ensuring maximum accessibility.

Dexion Crane Pallet Racking Rack Group

Multi-tier pallet racking

Multi-tier pallet racking introduces different levels to the warehouse, with varying heights of floors and aisles, all of which help make best use of the vertical space available.

Each different floor level can be accessed by stairways, and are linked by walkways. On each level a system of shelving is created for the different types of products.
Multitier shelving is particularly useful for businesses selling small products, such as pharmaceuticals or spare parts, that need to be hand-picked.

Dexion Multi Tier Pallet Racking Rack Group

In this article weā€™ve covered the basic types of racking but there are many variations. The beauty of a warehouse which is well-equipped with the right systems is the ability to expand the range and add additional racking solutions as the business grows.

For more help and advice on how to find and implement the right storage solutions in your warehouse and boost performance, please get in touch.

Rack Group are Official Distributors of Dexion products.