Author Archives: Maisie Greenfield

The Rise of Polymer Over Metal Impact Barriers: The New Standard in Strength and Safety

Posted on by

A crucial aspect of achieving a secure and efficient workplace environment is selecting the right impact barriers, that can effectively safeguard your facility from potential risks.

Traditionally, metal impact barriers have been the go-to choice, but in today’s workplace, an innovative alternative is proving to be just as strong, if not stronger and with many more advantages – polymer impact barriers.

 

Strength Tested and Accredited

The perception that metal barriers are inherently stronger than polymer barriers is being challenged with groundbreaking research and rigorous testing. Polymer impact barriers have undergone comprehensive testing by reputable accrediting bodies, proving their formidable strength. Their accredited performance data demonstrates that they are well-suited for specified purposes, including withstanding high-impact scenarios.

 

No alt text provided for this image

Flexibility in Design for Maximum Safety

No alt text provided for this imageThe automotive industry has taught us valuable lessons about impact resistance. Modern cars are designed with more flexible materials and structures to absorb and disperse impact forces, ensuring the safety of drivers and passengers. In the same vein, polymer impact barriers are strategically engineered with this principle in mind.

A metal barrier will typically upon impact be scratched or dented as well as the vehicle. Unlike polymer barriers, a metal barrier also relies more on the impact force to be absorbed through the floor fittings which can in addition damage the floor and require further repairs. The flexible nature of polymer barriers allows them to absorb and distribute impact energy more evenly. This intelligent design not only enhances safety but also prolongs the lifespan of the barriers, floor fittings and vehicles, reducing the need for frequent replacements, repairs and maintenance.

Proven Usage of Polymer Barriers Across Industries

Polymer impact barriers have emerged as game-changers in high impact protection across various industries. From bustling airports to busy warehouses, these barriers have proven their mettle in safeguarding critical infrastructure and personnel.

The adaptability of polymer barriers makes them ideal for diverse applications. Whether it’s guiding traffic, protecting equipment, or enhancing pedestrian safety, they rise to the occasion with unmatched performance.

 

Greater Environmental Protection

In addition to their strength and safety benefits, polymer impact barriers have a compelling edge over traditional metal barriers when it comes to their environmental impact. The manufacturing process of polymer barriers involves less energy consumption and generates fewer emissions, contributing to a reduced carbon footprint. Polymer barriers can be 100% recycled and reprocessed, adding to their eco-friendliness. Also the lightweight nature of polymer barriers translates to significant advantages in transportation. During shipment, less fuel is consumed due to reduced weight, resulting in lower greenhouse gas emissions. Moreover, the lighter weight makes handling and installation of polymer barriers easier and more efficient, saving time and resources on-site.

The durability of polymer barriers further contributes to their environmental appeal. Their ability to withstand harsh conditions, including exposure to extreme weather and corrosive agents, means they have a longer lifespan than many metal barriers.

 

The Advantages in Summary

  1. Proven Strength: Rigorous testing and accreditation validate the strength and reliability of polymer impact barriers, putting them on par with metal barriers.
  2. Smart Design for Enhanced Safety: The flexible design of polymer barriers allows them to absorb impact energy, minimizing potential damage and protecting personnel.
  3. Wide Industry Applicability: Polymer barriers have been successfully implemented across various sectors, attesting to their versatility and effectiveness.
  4. Cost-Effective and Long-Lasting: With their robustness and extended lifespan, polymer barriers save on replacement costs while maintaining top-notch protection.
  5. Eco-friendly: Beyond their strength, polymer barriers boast eco-advantages, with lower carbon emissions, recyclability, longevity and less maintenance.

 

In conclusion, while it is proven polymer barriers perform as well as metal barriers, the question asked by employers should not be “are polymer barriers stronger than metal barriers” but which barriers will best support your specific risk and cost.

With many different grades of metal and polymer barriers available, they will all perform differently, so it is essential to review the performance of each to assess suitability. This can be achieved by reviewing test data, and ensuring it is third party accredited. Look out for BSI PAS13 code of practice which is a globally recognised and respected guidance for manufactures to follow, as best practice when testing their products. PAS13 requires consistency in testing, so it should provide you with the ability to compare products more easily.

From warehouse to health and safety managers, it’s time to embrace the advancements in impact barrier technology. Polymer impact barriers have proven their strength, efficiency, and cost-effectiveness, making them a reliable choice for ensuring the safety of your facility. By choosing polymer impact barriers over metal barriers, you also make a tangible contribution to environmental preservation and sustainability.

IWS Group is committed to pioneering workplace safety with our Brandsafe® range of polymer impact barriers which are:

 

Finding the right polymer barrier for your risk

No alt text provided for this imageIt can be challenging to interpret barrier testing data, and especially when manufacturers are not consistent or third party accredited. To help you identify which barriers are suitable to address your specific risk, we have developed a user-friendly approach called Safety Simplified.

Download our infographic which presents our test data in a clear format, so you can easily understand the performance of our products. This will enable you to make better informed decisions based on your specific forklift truck specifications, and loads.

Simplifying barrier performance – Infographic – The Rack Group

Rack Group partners with Capita for Seamless Warehouse Relocation

Posted on by

About Capita

Capita plc, commonly known as Capita, is an international business process outsourcing and professional services company with a focus on Telecoms, Media & Technology; Retail & Consumer Products; Energy & Utilities; Government & Transport and Financial Services.

The Challenge

A warehouse relocation was required for 14,000 pallet locations. The warehouse was required to be in the North-East of England and with easy motorway access. The relocation had to be planned to not disrupt operations and require additional internal human resources.

Barnsley

The Solution

Capita first engaged with Rack Group several years ago requesting racking repair and inspections. Rack Group have since become a preferred racking partner for Capita. Rack Group designers and installation engineers supported Capita in sourcing new warehouse premises.

Six properties were reviewed around the North East of England which were in close proximity and had easy access to motorways. For some of the identified properties, racking designs were produced by Rack Group, to understand how the space could be optimized for to assess the immediate and longer term warehouse storage capacity.

A warehouse property was finally sourced which Rack Group estimated could support 15,000 pallet locations. The relocation was planned in four phases over a 10 week period to minimize disruption to operations. Standard adjustable racking was sourced from AR Racking and installed by the Rack Group. The stored items in the original warehouse were transported after each phase of installation, on time and on budget.

To maintain the integrity of the racking from vehicle impact damage, barriers were also installed. These consisted of end of aisle barriers supplied by RMI and Rack Armour® to protect the racking uprights.

The Benefits

Zero disruption to operations and no loss of output was achieved through the phased installation and relocation of assets.
..................................................................................................................................

The project was delivered on time and on budget including the sourcing, installation and protection of the racking.
..................................................................................................................................

Warehouse sourcing was expedited and storage space optimised, with the assistance of Rack Group designers and engineering team..
..................................................................................................................................

Single point of contact to source racking, installation and inspections, plus impact barriers due to Rack Group being part of IWS Group, a family of industrial solution providers.

"With a major relocation in a very tight timeframe, Rack Group worked with us every step of the way, from layout design, planning, phasing and installation. Our need to move meant that we had started to decant our old premises to the new location, even before the racking installations began. Rack group came in and got on with the installations, to allow us to place items onto the racking almost as soon as each phase was completed.  I would have no hesitation in recommending Rack Group for any size of project."

Mary Collins Head of Projects, Group Property Capita PLC.

IMG_3280

Complete the form below to book your FREE site visit

Name(Required)
Site address

Move or not to move – How to decide if a mezzanine is the best solution

Posted on by

Every inch of space counts, so maximising the use of your warehouse’s square footage can lead to increased efficiency, productivity, and profitability. But what if you’re running out of space and considering moving to a new warehouse? Moving can be costly and disruptive to your business, but there’s a solution that can save you money and the hassle of relocating: installing a mezzanine. Mezzanines are raised platforms that provide additional floor space in your warehouse, allowing you to create new storage space, repurpose existing space, or add new workspaces.

In this article, we’ll explore the positives and negatives of mezzanine installations, and how implementing a mezzanine can help you save on the cost of moving to another warehouse while maximising your current space.

Positives of Installing a Mezzanine Floor

  1. Increased Storage Space: A mezzanine floor can provide additional storage space in your warehouse, allowing you to make the most of your vertical space. This can increase your storage capacity without taking up valuable floor space.
  2. Creation of New Workspaces: Mezzanine floors can create new workspaces, such as offices or break rooms, by adding an additional level to your warehouse. This can free up valuable floor space and improve organization and accessibility.
  3. Cost Savings: Installing a mezzanine floor can save the cost of moving to a larger warehouse or expanding your current one. By using the available vertical space, you can increase your storage capacity without incurring the cost of a new building or additional land.
  4. Time and operational savings: By simply removing the need to expand or relocate to new premises will not only save time for many colleagues but maintain maximum operational efficiency.
  5. Increased Property Value: A mezzanine installation can increase the value of your property by adding additional square footage to your warehouse, making it a more desirable asset in the long run.

Picture 4

Negatives of Installing a Mezzanine Floor

  1. Upfront Costs: Mezzanine floors can be expensive to install, and the cost will depend on the type of mezzanine, the size of your warehouse, and other factors. Additionally, ongoing maintenance costs may also be required. Factoring all these costs into your ROI is paramount and start by gaining a number of quotes from installers. The design is also important and the designer should be able to provide a number of cost-related options.  
  2. Building Codes and Permits: Installing a mezzanine floor typically requires obtaining building permits and meeting building codes. This can add additional costs and time to the installation process. A good installation company should be able to help you with all of these items, from documents to installation in line with regulations and standards.
  3. Disruption to Workflow: The installation process of a mezzanine floor can cause disruptions to your warehouse’s workflow, leading to downtime and decreased productivity. Ensure your installation company provides a plan to mitigate disruption including a phased plan and out-of-hours work schedule.

Is a Mezzanine Floor the Best Solution for Your Warehouse?

When selecting a mezzanine for your warehouse, there are several key factors to consider. Here are some of the most important considerations:

Purpose and Use

What will the mezzanine be used for? Will it be used for storage, production, or office space? Understanding the purpose and use of the mezzanine will help determine the size, weight capacity, and other requirements for the installation.

Available Space

How much available space do you have in your warehouse? The size and layout of your warehouse will determine the size and design of the mezzanine. Consider the height of your ceilings, the placement of existing equipment and structures, and any other space limitations.

Future Growth

Consider if your business is likely to expand in the future. If so, a mezzanine floor can provide the flexibility to adapt to future growth without incurring the costs of moving to a larger warehouse.

Building Codes and Regulations

What are the building codes and regulations in your area? It’s important to ensure that the mezzanine installation meets all safety and regulatory requirements. Make sure to work with a reputable mezzanine installation company that is knowledgeable about local building codes and regulations.

Load Capacity

How much weight will the mezzanine need to support? The load capacity of the mezzanine will depend on its purpose and use. For example, a mezzanine used for heavy equipment storage will need to have a higher load capacity than a mezzanine used for office space.

Accessibility

How will the mezzanine be accessed? Consider the location of stairs, elevators, and other access points to ensure that the mezzanine is easily accessible for employees and equipment.

To ensure that you select the right mezzanine for your warehouse, it’s important to work with an experienced and knowledgeable mezzanine installation company. Visit our website to learn more about our mezzanine installation services and schedule a consultation with our experts.

Picture 5

Does Your Business Need a Mezzanine

In conclusion, adding a mezzanine to your warehouse can provide a range of benefits for your business, including optimising space, creating new storage and work areas, increasing efficiency, and enhancing safety. By choosing the right mezzanine design and working with a professional installation company, you can maximise the use of your warehouse space and improve your operations.

If you’re considering adding a mezzanine to your warehouse, make sure to do your research and choose a reputable and experienced installation company. Schedule a consultation with their experts to determine the best mezzanine design for your business needs and to ensure that the installation is done safely and correctly.

To learn more about our mezzanine installation services and schedule a consultation with our experts. Don’t miss out on the opportunity to optimise your warehouse space and improve your operations.

Space-Saving Strategies: How to Choose the Right Mezzanine for Your Business

Posted on by

If you run a business that utilises a warehouse as its operational hub, you understand the importance of efficiently utilising the available space.

Whether it’s maximising storage capacity or creating new work areas, there are numerous strategies to optimise the square footage of your warehouse. An effective solution worth considering is the installation of a mezzanine floor—a raised platform that offers additional floor space within your warehouse. This blog post will delve into the various types of mezzanines that exist and provide guidance on selecting the most suitable one for your business.

Mezzanine design and install

 

Benefits of Mezzanine Flooring

Mezzanine installations offer numerous benefits for warehouses of all sizes and industries. Here are some of the key advantages of adding a mezzanine to your warehouse:

Increased Storage Capacity and Flexibility

One of the most significant benefits of mezzanine installations is the extra storage space they provide. Mezzanines can be used to store products, equipment, and supplies, allowing you to make the most of your vertical space. This increased storage capacity also gives you more flexibility in organizing your warehouse, enabling you to optimise your workflow and increase productivity.

Improved Organisation and Accessibility

Mezzanines can help you organize your warehouse more efficiently. By using the extra space to store products and equipment, you can create more accessible pathways and workspaces, reducing the time it takes to locate and retrieve items. This improved organization can help you improve your workflow and productivity, reducing errors and increasing accuracy.

Creation of New Workspace and Repurposing of Existing Space

Mezzanine installations can also create a new workspace and allow you to repurpose existing space. If your warehouse is running out of floor space, a mezzanine installation can provide an additional level for offices, break rooms, or other workspace. Additionally, a mezzanine can help you repurpose existing space by allowing you to move storage or equipment to the upper level, freeing up floor space for other purposes.

Increased Property Value

Finally, mezzanine installations can increase the value of your property. By adding a mezzanine, you’re essentially creating additional square footage, which can increase the overall value of your warehouse. If you’re looking to sell or lease your property in the future, a mezzanine installation can help you attract more buyers or tenants and increase your return on investment.

Picture 33. Mezzanine Floor Installations Rack Group1. Mezzanine Floor Installations Rack Group

Types of Mezzanine Installations

When it comes to selecting a mezzanine installation for your warehouse, there are numerous options to choose from. Here are just some of the most common types of mezzanine installations:

  • Free-Standing Mezzanines are self-supporting structures that don’t require any additional support from the building’s existing structure. These mezzanines can be easily relocated or expanded and are ideal for warehouses with high ceilings.
  • Rack-Supported Mezzanines use existing pallet racking as the support structure for the mezzanine platform. This option is ideal for warehouses with limited floor space or those looking to add storage space above their existing pallet racking.
  • Shelving-supported mezzanines use existing shelving units as the support structure for the mezzanine platform. This option is ideal for warehouses with limited floor space or those looking to add storage space above their existing shelving units.
  • Structural steel mezzanines are designed to support heavy loads and are ideal for warehouses that need to store large or heavy equipment or machinery. These mezzanines can be custom designed to fit your specific needs and can be used for storage, production, or office space.

Installation and Maintenance

Once you’ve decided you need a mezzanine for your warehouse, it’s important to ensure that it’s installed and maintained properly. Here are some key things to consider:

  • Design and installation
    It’s important to work with a professional mezzanine design and installation company that will consult and advise on the optimum solution for your workplace. This will include not only the best design but is in the best location, good access and a cost-effective solution. A company will also ensure that your mezzanine meets all regulatory requirements and building codes.
  • Regular Maintenance
    It is essential to ensure that your mezzanine stays in good condition and continues to operate safely. Make sure to schedule regular inspections and maintenance with your mezzanine installation company.
  • Safety Features
    Make sure that your mezzanine installation includes all necessary safety features, such as guardrails, handrails, and safety gates. These features will help prevent accidents and injuries in your warehouse.
  • Employee Training
    Make sure that all employees who will be working on or around the mezzanine receive proper training on how to use it safely. This includes training on how to access the mezzanine, how to load and unload materials, and how to use any safety features.

If you’re considering installing a mezzanine in your warehouse, make sure to work with a reputable and experienced mezzanine installation company that can provide not only professional installation and maintenance services but also guidance on safety, regulations and compliance.

To learn more about the different types of mezzanine installations and which option is best for your warehouse, schedule a consultation with our experts.

What to Look for in a Warehouse Racking Inspector

Posted on by

A racking inspection is crucial to maintain a safe and efficient workspace, but it is something that can be easily overlooked. Without regular inspections, warehouse racking can pose serious safety hazards, leading to injury and inventory damage. That’s why inspection consultations are crucial for any business that uses warehouse racking.

The Rack Group has written this piece to discuss what makes an effective racking inspection, why it matters, regulations, and how it can benefit your business. So, whether you’re looking to undertake your own inspections or want to understand how to choose a third-party inspection service, keep reading for our expert insights.

Pallet Racking Training Rack Group

Understanding SEMA and why it matters for warehouse inspections

For warehouse racking inspections one organisation stands out as a recognized authority on safety and quality: the Storage Equipment Manufacturers’ Association, or SEMA.

SEMA is a UK-based trade organization that represents manufacturers and suppliers of storage equipment, including racking and shelving systems.

So why does SEMA matter when it comes to inspections? For one, SEMA-approved inspectors have access to the latest industry knowledge and adhere to strict safety standards, ensuring that their inspections are thorough, accurate, and effective. In the eyes of HSE it makes them the ‘Technically Competent” person who might be a trained specialist within an organisation, a specialist from a racking supplier, or an independent qualified rack inspector.

If you’re looking for an effective racking inspection, we highly recommend choosing a SEMA-approved inspector, to have confidence in the safety and quality of your warehouse racking.

The importance of HSE guidelines for warehouse inspections

Another crucial factor when choosing a racking inspector is adherence to HSE (Health and Safety Executive) guidelines for warehouse safety and inspections. HSE is the UK government agency responsible for promoting and enforcing workplace safety, including warehouse operations.

Following HSE guidelines for racking inspections can have numerous benefits for businesses. For one, it helps businesses maintain compliance with government regulations, avoiding potential fines and penalties as well as injury and fatalities!

Following HSE guidelines helps with record-keeping and documentation, which can be crucial in the event of an accident or liability claim.

When choosing a racking inspector, it’s important to ensure that they are accredited and follow HSE guidelines for safety and inspections. Familiarising yourself with these guidelines can also help you identify potential safety hazards and ensure that your warehouse is as safe as possible.

What to expect from a racking inspection and inspector

Inspections are designed to help prolong the lifespan of your racking systems by identifying any signs of wear and tear or damage that could compromise safety or performance. Addressing these issues early, it can help you avoid costly repairs or replacements down the line.

In addition to the cost savings associated with identifying potential risks early, inspections can also help you reduce liability and claims. By ensuring that your racking systems are safe and compliant with the latest health and safety legislation, you can protect your business from costly claims and legal fees.

An inspection process begins with a visual inspection of your storage systems, during which the inspector will look for any signs of damage, wear, and tear if it meets with the original manufactures design and build standards, or other issues that could compromise safety. They will also check that your systems are in compliance with the latest health and safety legislation, including HSE regulations.

Once completed the inspector should provide you with a detailed report outlining any issues identified and recommendations for how to address them using the SEMA/PUWER/EN15635 Red, Amber, and Green classifications. Sometimes this report can be overwhelming or confusing, which is why a good inspector will take the time to walk you through any identified situations in the report. The inspector should want to ensure that you have all the information you need to make informed decisions about how to address any issues and ensure the safety and compliance of your storage systems.

According to SEMA, after an annual racking inspection, a warehouse racking inspector should provide the following:

Detailed report: The inspector should provide a detailed report outlining the findings of the inspection. The report should include a description of any damage or defects found in the racking system, as well as recommendations for repairs or replacements.

Risk assessment: The inspector should provide a risk assessment that evaluates the safety of the racking system. The risk assessment should identify any potential hazards or risks associated with the racking system and recommend measures to mitigate those risks.

  • SEMA’s RAG classifications are used to assess the severity of damage or defects found during a racking inspection. Here’s a breakdown of the classifications and their corresponding Priority rated actions:
  • RED RISK – Areas where a high level of damage is identified of over twice the SEMA limits. This warrants immediate offloading and isolation of the affected area until repair work is carried out
  • AMBER RISK – Areas where the damage identified is greater than the SEMA limits. This warrants remedial work to be carried out. However, the damage is not sufficiently severe to warrant the immediate offloading of the area. No additional loads shall be placed in the affected area and, once the pallet positions in this area are emptied, they should not be refilled until the repairs are carried out. If repairs are not carried out within 4 weeks, an Amber risk item automatically becomes a Red risk item
  • GREEN RISK – Areas where damage is present, however, the level of damage is within the SEMA limits and should be recorded for further consideration at the next inspection

By using the RAG classifications and corresponding Priority rated actions, it aims to help you and racking inspectors prioritize and address any safety issues identified during an annual racking inspection. This ensures that any urgent risks are addressed immediately and that less urgent issues are addressed in a timely manner, reducing the risk of accidents and maintaining a safe working environment.

A good inspection company should go beyond just the inspection process and identifying issues, to provide support throughout the inspection process and beyond. Any inspector’s goal is to help you create a safer and more efficient warehouse environment that can help you reduce or eliminate repetitive damage, claims, and liability.

How to choose a racking inspection provider

Now that we’ve discussed the importance of racking inspections and what makes an effective inspector, how do you go about choosing a racking inspection provider? Here are some key factors to consider:

  1. Experience: Look for an inspector or provider with a proven track record of conducting effective and thorough inspections. Ask about their experience working with businesses similar to yours and ask for references if necessary.
  2. Qualifications: In addition to experience, look for a provider with relevant qualifications and certifications. For example, inspectors who are members of SEMA (Storage Equipment Manufacturers’ Association) are held to high standards of safety and quality.
  3. Reputation: Do some research on potential providers to see what their reputation is like in the industry. Look for reviews and testimonials from previous clients and ask for references if necessary.
  4. Cost: Of course, cost is an important factor to consider as well. However, don’t make cost your only consideration when choosing a provider. Remember that investing in a quality inspection can save you money in the long run by reducing the risk of accidents and associated costs.

When choosing a racking inspection provider, it’s important to take the time to research potential options carefully. Don’t be afraid to ask questions and seek out references to ensure that you’re making an informed decision based on your needs and budget. By choosing a qualified and safety-conscious provider, you can protect your employees, inventory, and bottom line.

When should I have racking inspected?

The frequency of pallet racking inspections required depends on a variety of factors that are particular to your site but, typically, the first inspection should be carried out within 6 months of the installation becoming operational and at least annually from then on.

PUWER is a set of regulations that apply to work equipment, including racking systems used in warehouses. The regulations require that all work equipment, including racking systems, has not deteriorated through use.

Under PUWER, warehouse racking systems must be inspected at regular intervals to ensure they remain safe for use. The frequency of inspections will depend on a number of factors, including the type of racking system, number of pallet movements, age of the system, previous damage recorded, type of system even new FLT operators and the level of risk associated with the racking system.

Finding an inspection partner with industry experience and commitment to cost savings!

At Rack Group, our inspectors don’t just identify issues but work with our clients to help address and stop issues from reoccurring.

We’re proud to draw on our 40 years of experience in the racking industry and to provide top-quality inspection services that help our clients save money and reduce risk. We’ve seen it all when it comes to racking systems, and our experience enables us to identify potential risks and issues before they become costly problems.

Our experienced qualified inspectors will walk you around any identified situations in the report, to spend the time to assist you with the information you need to ensure your storage systems are safe and compliant with the latest health and safety legislation. A large part of what we do is guidance on how and why issues occur, the action required to rectify them, and more importantly the actions needed to stop them from reoccurring. This further helps reduce risk and prolong the lifespan of your racking…ultimately saving you money!

On completion of our electronic inspection from our PUWER and SEMA accredited team you will have a clear and concise digital next day report, highlighting;

  • Priority-rated actions to SEMA’s Red, Amber, and Green classifications
  • Recommendations that will prolong the life of your storage equipment
  • Guidance to improve workforce safety such as housekeeping

Our services go that extra mile to provide a comprehensive, friendly, and tailored service which has seen us become the pallet racking inspection company of choice, for many recognisable names within the UK and Ireland.

Our commitment to cost savings and risk reduction is just one of the many reasons why businesses trust us to provide top-quality inspection services. If you’re interested in learning more about how we can help you save money and reduce risk, please don’t hesitate to contact us to schedule an inspection. The Rack Group looks forward to working with you.

If you have any questions about our services or products, please contact The Rack Group over the phone at +44 (0)1226 784488 or email via info@therackgroup.com. 

IWS Group is resetting the bar on impact safety, with PAS 13 barrier range certified by TÜV Nord

Posted on by

IWS Group,  has impact tested its Brandsafe® range of polymer safety barriers according to the rigorous PAS 13 code of practice, which has been third-party accredited by TÜV Nord, an internationally recognised seal of quality.

The testing process measures the impact resilience of these barriers, enabling customers to make informed choices about the right systems for their needs. By adhering to PAS 13, IWS Group is among a select few companies committed to the highest safety benchmark in the industry today.

Testing of the barrier range took place in April 2023 at an IWS subsidiary,  Rack Group in Barnsley, where the barriers are designed and manufactured. A custom-built pendulum was used to strike the barriers at various points to measure the resilience of the barrier. How much force the barrier could take, as well as how much it deflected, was recorded on-site using high-spec measuring equipment.

Commenting on what the testing means for customers, Susy Keating, MD at Brandsafe said, “This testing is an important step for customers looking to purchase impact protection barriers for their workplace. Knowing what impact forces a barrier can take, as well as ensuring that data is independently certified by a reputable third party, is a vital factor in choosing the right barrier. For too long impact protection has been over-engineered, over-priced and overly complicated. It’s time to reset the bar on what impact protection ultimately comes down to, which is keeping people and products safe.”

Stuart Ovington, MD of Rack Group said, “TÜV Nord independently verifying that our testing abided by the PAS 13 guidelines serves as a testimonial to our teams here at IWS Group, as well as the quality of our polymer barrier range. Not every barrier manufacturer undertakes product testing to this level, so we are proud to be amongst the industry leaders. Our barriers are shown to be high performing, long-lasting and can withstand greater impacts than similar, industry-leading products. In addition, we can create bespoke designs quickly to suit individual needs and, with short lead times, provide a cost-effective solution at the highest standard.”

Matt Mason, Group Design Manager at IWS Group added, “We undertook this activity to prove the capability of our barrier range and, with TÜV Nord witnessing, it confirms that our internal testing procedure adheres to the industry code of practice.

Testing is conducted on a purpose-built impact pendulum rig designed and commissioned entirely by IWS Group, which simulates real world impact energies of material handling vehicles travelling at different speeds and provides physical proof to the capability of our products.

The pendulum strikes barriers at various pre-determined locations to measure the level of energy the barriers can withstand, how much deflection they display under impact and how much force is transferred to the ground fixings and concrete. Testing also defines the distance behind barriers that is considered the ‘safe zone’ for the barrier to deflect in to, which is identified during installation of the barrier by visual floor markings.

All testing was conducted with UKAS calibrated measuring equipment such as high-speed cameras, torque wrenches, load cells and industrial weigh scales to ensure confidence in every result witnessed.”

To find out more about the Brandsafe® polymer barrier range and the impact safety testing that has been carried out, visit brandsafeprotection.com or request the technical data by emailing sales@brandsafeprotection.com.

Safety, simplified.

 

How are these barriers designed to withstand impact?

The flexible barrier design and polymer material are engineered to absorb the load of impact, away from a vehicle and ground fixings to reduce damage and repair time, unlike metal barriers.

The benefits from such a design means customers will lower their repairs and maintenance cost compared to metal barriers and reduce vehicle impact damage and downtime.

Maintenance is lowered as these polymer barriers don’t rust, corrode, fade or require re-painting, and only need replacing after frequent, major impacts have occurred.

They are also fully recyclable, non-toxic and suitable for use in food production and freezer environments.

About IWS Group

IWS Group is a family of market-leading product brands, manufacturers and service companies, providing essential services and supplies to the logistics, material handling and other industrial sectors across Europe and beyond. The group consists of four companies:

Impact Safety Specialist, Brandsafe

Industrial Racking Specialist, Rack Group

Visual Management Manufacturer & Specialist, Beaverswood

Exclusively Trade Shelving & Storage Specialist, Anco 

Discover more at www.iws.group

PAS 13: The Code of Practice for Safety Barriers explained

Posted on by

The official best practice for safety barriers and traffic management in industrial facilities

PAS 13 Code of Practice for Safety Barriers was developed by the British Standards Institution (BSI), and is published as the Publicly Available Specification (PAS) 13, Code of practice for safety barriers used in traffic management within workplace environments with test methods for safety barrier impact resilience.

What is PAS 13 code of practice?

PAS 13 is the only code of practice for industrial safety barriers that is recognised globally. It is intended to be used as a reference for engineers, architects, contractors, health and safety professionals, and other stakeholders involved in the design, construction, deployment and maintenance of safety barriers. The code is based on the principles of risk assessment and recommends selecting the appropriate safety barriers based on the potential hazards and risks.

Compliance with PAS 13 can help ensure that safety barriers are effective in protecting people and assets from potential hazards and minimize the risk of accidents and injuries.

PAS 13 compliant
Rack Group Installations Drive In Racking

Why was PAS 13 created?

The consequences of workplace accidents and injuries can be severe. They can result in lost productivity, downtime, and increased maintenance and repair costs. Moreover, they can lead to long-term health problems for employees and even legal and financial liabilities for the company.

According to Health and Safety Executive statistics approximately 50 people are killed each year, and more than 5,000 injured, in accidents involving workplace transport. PAS 13 outlines the current good practice traffic management procedures for a workplace and provides a standard for the safety barriers within them.

Mixing vehicles and pedestrians increases the risk of potential accidents, so it is imperative that steps are taken to minimize the associated risks. PAS 13 gives recommendations for impact resilience, dimensions and positions of safety barriers in the workplace; guidance on how to manage the risks associated with vehicles within the workplace; and specifies the criteria for testing the impact resilience of a barrier.

Who created PAS 13?

PAS 13 was created and published by the British Standards Institution in association with the Health and Safety Executive. The BSI worked with a steering group made up of many high-profile blue-chip companies. These companies were able to offer first-hand experience of safety across a range of industries, to create a consistent and transferable set of guidelines for barrier installation.

Overview of PAS 13

PAS 13 is a code of practice for industrial safety barriers that provides comprehensive guidance on good practice for using industrial safety barriers. As mentioned earlier, it is an official document produced by the British Standards Institution (BSI) and is globally recognised as the most reliable code of practice for industrial safety barriers.

PAS 13 is broken down into two sections. The first section provides Health and Safety and Operations managers with detailed guidance on the correct application of safety barriers at busy industrial facilities. This section includes recommendations on how to select the appropriate barrier system based on the level of risk, traffic flow, and environmental conditions.

The second section of PAS 13 is primarily for safety barrier manufacturers. It covers how to conduct standardised testing of safety barriers for strength and durability and record results in a way that is clear and transparent for customers. This section of PAS 13 helps manufacturers ensure that their products meet the required strength and durability standards, giving customers peace of mind when selecting their barrier systems.

 

Advantages of using impact barriers in industrial workplaces

The use of impact barriers in industrial workplaces can have numerous benefits, including:

Racking protection

Impact barriers can also provide protection for racking and other storage systems. In busy industrial facilities, forklifts and other vehicles can cause damage to racking, which can be costly to repair or replace. Impact barriers can absorb the force of collisions, minimizing damage and reducing maintenance and repair costs.

Pedestrian protection

Impact barriers can be used to create safe pedestrian walkways in busy industrial facilities. By separating pedestrian areas from areas where vehicles are operating, the risk of accidents is greatly reduced. This can help to create a safer working environment and reduce the risk of accidents.

Forklift damage

Forklifts are a common cause of damage in industrial facilities, and collisions with other vehicles, racking, and equipment can be costly to repair. Impact barriers can help to absorb the force of collisions, reducing the risk of damage to forklifts and other vehicles.

Maintenance and repair costs

By reducing the risk of damage to racking, equipment, and vehicles, impact barriers can also help to reduce maintenance and repair costs. In addition, impact barriers themselves are designed to be durable and long-lasting, reducing the need for frequent replacement.

Employee safety

One of the most significant benefits of using impact barriers is the increased safety of employees. Impact barriers are designed to protect employees from accidents caused by moving machinery, falling objects, and collisions with vehicles. By providing a physical barrier between employees and potential hazards, the risk of injury is greatly reduced.

The use of impact barriers in industrial workplaces can have numerous benefits, including increased employee safety, protection for racking and other storage systems, safe pedestrian walkways, reduced damage to forklifts and other vehicles, and lower maintenance and repair costs. By investing in impact barriers and following the guidelines set out in PAS 13, companies can create a safer working environment and improve the efficiency of their operations.

 

 

PAS 13 benefits 

Health and safety managers, procurement specialists, directors, facility managers, project managers and site safety leaders will benefit from PAS 13. It will also likely be of interest to those who want to apply traffic management procedures and those who test and measure the performance of safety barriers will also benefit from PAS, and manufacturers and distributors of safety barriers.

Here are some of the ways Implementing PAS 13 can greatly improve the use of impact barriers in industrial workplaces:

  • Clear guidelines for barrier selection: PAS 13 provides detailed guidelines for the correct application of safety barriers in industrial facilities. This includes information on the selection of barriers that best fit the needs of the facility, taking into account factors such as vehicle types, traffic flow, and the potential for impact.
  • Standardised testing for barrier strength and durability: The second section of PAS 13 covers how to conduct standardised testing of safety barriers for strength and durability, and record results in a way that is clear and transparent for customers. This ensures that all barriers used in the facility meet a consistent standard for safety and durability.
  • Improved traffic management: The guidelines set out in PAS 13 can also help to improve traffic management in industrial facilities. By using barriers to separate pedestrian walkways from areas where vehicles are operating, the risk of accidents is greatly reduced. This can help to create a safer working environment and improve the efficiency of operations by reducing downtime due to accidents.
  • Safety: The primary objective of impact barriers is to prevent accidents and protect workers from hazards. By manufacturers following the recommendations and requirements set out in PAS 13, customers can ensure that their safety barriers are properly designed and installed to provide maximum protection for workers.
  • Risk assessment: PAS 13 emphasises the importance of conducting a thorough risk assessment before installing safety barriers. This helps businesses identify potential hazards and ensure that their safety barriers are designed to address these specific risks.
  • Cost-effectiveness: Properly designed and installed safety barriers can help reduce the risk of accidents and damage to equipment and products, which can ultimately result in cost savings for businesses.

In conclusion, the use of impact barriers in industrial workplaces is essential for protecting employees and equipment from harm. The implementation of the PAS 13 code of conduct for industrial safety barriers provides a reliable and effective means of ensuring that the correct barriers are selected and used in the workplace. PAS 13 provides clear guidelines for barrier selection, standardised testing for barrier strength and durability, improved traffic management, reduced maintenance and repair costs, and compliance with safety regulations.

By following the guidelines set out in PAS 13, companies can create a safer working environment and improve the efficiency of their operations. Investing in high-quality impact barriers that meet PAS 13 standards not only reduces the risk of accidents but also protects the company from liability and reduces maintenance and repair costs over time.

Therefore, we highly recommend that all industrial workplaces use the PAS 13 code of conduct when selecting and implementing impact barriers. As a leading provider of impact protection barriers, our company offers a range of high-quality barriers that meet PAS 13 guidance.

Contact us today to learn more about how we can help you improve safety in your industrial workplace and view our range of barriers.

RACK GROUP & BRANDSAFE POLYMER BARRIERS TESTED TO PAS13

Posted on by

Rack Group and Brandsafe, both part of the IWS Group, have successfully impact tested their range of polymer safety barriers according to the PAS13 code of practice.

The testing measures the impact resilience of the barrier products, ensuring customers can confidently choose the right barrier for their industrial workplaces. By choosing to adhere to PAS13, the only code of practice for traffic management within workplace environments, IWS Group are one of only a handful of companies committing to the highest benchmark in the industry today.

Testing of the barrier range recently took place at Rack Group in Barnsley, where the barriers are designed and manufactured. A custom-built pendulum was used to strike the barriers at various points to measure the resilience of the barrier. How much force the barrier could take, as well as how much it deflected was recorded.

Commenting on what the testing means for distributors and customers, Stuart Ovington, MD of Rack Group said “This testing is an important step for distributors to be confident in providing barriers that adhere to a high standard and for customers looking to purchase impact protection barriers for their workplace. Knowing what impact forces a barrier can take, is a vital first step in choosing the right barrier. Not every barrier manufacturer undertakes testing to this standard, so we are proud to be amongst the industry leaders. We will also be shortly receiving TUV Nord, who will be attending our testing and reviewing our test data to ensure it abides by the PAS13 guidelines.”

To find out more about the polymer barrier range visit https://therackgroup.com/product-category/impact-protection

IMG_2689

Overview of our PAS 13 testing

A weighted pendulum was used to strike the barriers at various points to measure the resilience of the barrier. How much force the barrier could take, as well as how much it deflected was recorded. These measurements enable customers to choose the right type of barrier for their warehouse, depending on the amount of impact they need to withstand. The testing also advises the distance behind the barrier that is considered the ‘safe zone’, which is identified following installation of the barrier.

  • Polymer barrier range from IWS Group has been tested in line with the PAS13 code of practice
  • Range includes pedestrian, racking and low level protections barriers, plus bollards and a metal guardrail
  • Testing took place at Rack Group Training Centre in Barnsley, where the barriers are manufactured and shipped to customers
  • Teams from IWS Group companies Brandsafe and Rack Group carried out the testing using a custom built pendulum
  • Testing took place over 5 days where each barrier was tested multiple times in accordance with PAS13, the code of practice for safety barriers
  • The barriers were hit with the pendulum at the end post and in the middle of the rail
  • High speed cameras, industrial scales and load cells were used to verify the equipment
  • PAS13 is the industry’s only code of practice that advises on the types of barriers that are suitable for use within the workplace to segregate vehicles and pedestrians. It also includes guidance on how safety barriers should be tested to demonstrate their resilience.
  • The pendulum tests are weighted to mimic the impact force experienced by material handling equipment colliding with safety barriers.

 

KEEPING PEOPLE, PRODUCTS, AND PROPERTY SAFE

Guarantee

Our no-nonsense guarantee

At the Rack Group we have a "no-nonsense guarantee which is:

  1. You pay only for what you need
    Don’t pay for over engineered or non-accredited products.
  2. Best-fit solutions for your organisation
    Expert end-to-end service, from design and build to install and repair, with access to all the leading product brands.

Keeping safety simple, practical and cost effective.

Raleigh selects Rack Group to help fast-track new warehouse build

Posted on by
Raleigh Bikes Logo New

About Raleigh

The Raleigh Bicycle Company is a British bicycle manufacturer based in Nottingham, England and founded in 1885. Using Raleigh as their brand name, it is one of the oldest bicycle companies and continues to produce some of the best known iconic bikes in the world.

The Challenge

Raleigh required racking for a 27,000 sq. ft. temporary warehouse to store their products ahead of an expected increase in demand. The warehouse needed be constructed within 8 weeks, with the racking then required as soon as possible after completion.

Raleigh Bikes Case Study 1

The Solution

Rack Group reached out to Raleigh to offer our services as a specialist racking design and install company.

Following a site visit, drawings of the design and layout were created to propose how to maximise capacity and workflow within the warehouse whilst ensuring safety and compliance. Raleigh chose Rack Group due to their quick response to their
short deadlines and a combination of expertise, and cost
effective proposal.

The racking used was AR Racking, who offered a quality, cost-effective product with quick lead times, thanks to our Official Distributor status. The install was for storage of bicycles and spare parts.

Providing a dedicated Account Manager, the racking was installed on time and on budget. It was also identified at the start of the install, that impact protection for the temporary structure was required. Rack Group are part of the IWS Group, which includes Brandsafe, who specialise in impact protection for outside and inside the warehouse. Brandsafe provided a number of barrier protection solutions to ensure the warehouse remained safe from vehicle impact.

During the project, Raleigh mentioned they were looking for a flexible storage solution for their spare parts within the warehouse. Another IWS Group company, warehouse accessory specialist Beaverswood, supplied hard-wearing, reusable refuse sacks for the warehouse, which were the ideal customer solution.

The Benefits

Rack Group delivered and installed the racking on site quickly after the construction of the warehouse, making essential alterations on the day to ensure the most optimised layout for Raleigh.
..................................................................................................................................

Thanks to being part of the IWS Group, we were able to act as a one-stop-solution provider for the additional requirements of Raleigh, saving them time, money and hassle.
..................................................................................................................................

Raleigh now has a fully functioning, safe, temporary warehouse to house their additional stock to meet increased demand.
..................................................................................................................................

The products supplied are all adaptable, should there be a requirement to relocate the equipment to a permanent warehouse in the future.

"The project required a quick turnaround from building the warehouse to racking installation, so we could be operational in time for the unexpected increase in customer demand. We chose Rack Group based on their expertise and ability to quickly deliver a great solution.

They completed the install on time, and ensured we had the best solution by providing advice and alterations ongoing. Additionally we really benefitted from the Rack Group being part of the IWS Group, as they also helped provide safety barriers and storage solutions. From start to finish, Rack Group were the ideal company to help us deliver our project on time and on budget, providing expert advice and additional solutions to make it a success."
Christopher Green, Warehouse Manager

Raleigh Bikes Case Study 2

Complete the form below to book your FREE site visit

Name(Required)
Site address

Rack Armour® returns to ProMat 2023

Posted on by

Rack Armour® returns to ProMat as the world’s leading impact protection for racking uprights, with a new USA range of industrial products, already used widely across Europe.

Rack Armour®, from its location on Stand N6636, will return to ProMAT to display innovative products and solutions for the logistics, material handling, and industrial sectors across the USA. These range from impact protection of racking and storage systems to warehouse recycling solutions, labelling, visual management signage, and more.

Along with Lean Inc, USA master distributor, Rack Armour® will exhibit the world’s best-selling upright protection solution which guarantees an 80% reduction in racking damage. Made from ballistics grade plastic, the outer shell of Rack Armour® is shaped to divert impact energy around the rack leg instead of through it. Any remaining impact energy is absorbed by the interior foam until it’s diffused. This twin action protection uniquely helps maintain the structural integrity of the racking system – which saves tens of thousands of pounds in damage repair costs. Lean Inc will be happy to discuss USA reseller opportunities for this fantastic product which provides an 800% proven customer ROI.

Beaverswood®, a leading manufacturer of visual management and recycling solutions, will be on hand to showcase its latest products to potential USA resellers, such as the award-winning racksack® mini. Available in many sizes, this waste segregation solution is perfect for shelving, smaller racking areas, and workbenches, picking stations, desks, and more. Additionally, Modulean® rack end shadow boards, an innovative way to transform redundant end-of-aisle racking space into working space, will be displayed. All of this, plus Beaverswood®’s well-known offering of high-quality warehouse labels, aisle and bay markers, document display, and floor marking, will be on show.

Rack Armour® and Beaverswood® are part of IWS Group, a group of industry-leading companies, cutting-edge in their own fields of expertise, while working collaboratively to provide outstanding services and solutions in the industrial workplace. Lean Inc is the master distributor in the USA and is actively looking to onboard more distributors across the USA for both Rack Armour® and Beaverswood®. We will have several representatives from Lean Inc, Rack Armour®, and Beaverswood® on our stand, ready to explain how these innovative products can best support your organisation.